Brewing Process Consulting

  • Formulate beer recipes
  • Acquire brewing materials
  • Organize brewing trials and beer development with beer samples
  • Organize process trials for different products for process optimization
  • Acquire supporting equipments and supplies
  • Providing staff technical training for brewing, Quality and packaging processes, appropriate to new equipment, or for general education.
  • Carrying out trials on new equipment or processes and optimizing the process for efficiency and quality.
  • Consult with local contract companies and Engineers for site and building
  • Auditing processes to identify potential improvements, and propose effective solutions.
  • Providing the link between the brewers and brewery process.
  • Identifying equipment and processes deficiencies and subsequently installing effective, safe, hygienic, user friendly solutions.
  • Ensuring software functional specifications for automated brewing systems to control the process correctly, and user command functionality is simple and appropriate.
  • Carrying out detailed validation of software controlled processes for fully and semi automatic brewing systems prior to commissioning
  • Acting as employers representative during commissioning and acceptance testing.

Developing Quality Management systems

  • Organize Laboratory procedures and Lab equipments
  • Train and develop people on quality management systems
  • Developing quality policy with specific quantified quality goals
  • Defining quality responsibilities with respect to individual responsibilities
  • Developing quality critical operation systems and activities which will include:
  • Raw materials receiving
  • Brewhouse operation
  • Fermentation control
  • Maturation and stabilization control
  • Yeast management and control
  • Packaging – Bottling/Canning/Kegging operation and control
  • Warehousing operation
  • Developing specifications for Raw materials, in process products, and finished products
  • Developing sampling plans for Raw materials used, and critical points in process
  • Analytical program for Chemical/Microbiological/Packaging and Sensory
  • Recording and Reporting systems for operations and quality management
  • Periodic auditing for effective process control
  • Developing procedures to cover quality – Critical operations
  • Post audit to review effectiveness of new practices and amend as necessary

Developing Preventive and Routine maintenance systems

  • Utilities and support system maintenance
  • Laboratory Management and maintenance
  • Process equipment maintenance

Developing Environment & Health and safety program systems

  • Utilities and support system maintenance
  • Laboratory Management and maintenance
  • Process equipment maintenance
  • Joint health and safety program for plant and workers safety
  • Environment friendly waste management solutions for brewery operation
  • Safety auditing and procedures

I'd love to discuss your needs, contact me today

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